Marking Standards for Aerospace Applications

Aug 28, 2025 | Articles, Dot Peen Marking, Laser Marking, Marking Applications, Product Selection

Solutions for Aerospace Part Marking Standards
The aerospace industry specifies some of the most rigorous marking standards across industrial segments — rightfully so, considering the performance and safety features of today’s aircraft. Further complicating the requirements is the segmentation of commercial and military applications, as well as the specific requirements of each Prime (such as Boeing and Airbus) and Tier 1 supplier (Collins Aerospace, Pratt & Whitney, GE Aerospace, and Rolls-Royce, to name a few). Let’s review some of the standards, where they apply, and what technical considerations you need to observe.

Commercial Aerospace Part Marking Specifications

The most widely referenced spec for aerospace part marking is SAE International’s AS478 Standard (also known as SAE AS478). Contained within AS478 is a specific section covering Identification Marking Methods. This section clarifies marking-related terms and outlines where to place marks on parts, the criteria for acceptable permanent markings, and acceptable marking processes. The most common part marking methods are:
SAE AS478 Data Matrix Code
Specific consideration is given to Data Matrix codes. Both SAE and ISO/IEC define quality and technical standards for marking Data Matrix codes in aerospace applications: SAE AS9132B and ISO/IEC 16022:2024, respectively. Symbology characteristics, data character encoding, symbol formats, dimensions, print quality requirements, error correction rules, decoding algorithm, and user-selectable application parameters are all important considerations.

Military and Defense Part Marking Specifications

Components used in Department of Defense (DoD) applications may be subject to additional marking requirements. MIL-STD-130 is the most common standard for UID marking (Unique Identification), focusing on durability, format and syntax, and mark quality verification and validation. Although there are various approved methods — including dot peen and laser — the standard requires that your equipment utilize software or control systems capable of generating marking layouts and matrix codes that meet MIL-STD-130 requirements. This is critical functionality to discuss with your system supplier when considering a solution for UID applications.

Applications

Part marking in the aerospace industry applies to a variety of components and is done primarily for traceability, safety, quality control, and regulatory compliance. Applications include:
  • Turbine blades and vanes
  • Fule nozzles
  • Fuselage frames
  • Spars
  • Landing gear
  • Circuit boards
Marks may be applied directly to the part (commonly referred to as direct part marking or DPM) or on a tag that is fixed to the component. These marks help identify parts throughout their lifecycle, from manufacturing to maintenance, repair, and ultimately retirement. Choosing the best technique depends on factors ranging from mark type (human-readable characters or Data Matrix) and component material to mark location and part size. For instance, although laser marking is an acceptable method, you must choose a suitable laser source and consider the potential impact of any heat-affected zones (HAZ). Fiber lasers are typically best suited for metals. Dot peening creates a mark through a cold forming process and material deformation, which may result in localized microstructural changes and residual compressive stresses. Since dot peen machines use a carbide stylus to form the mark, both the angle and radius of the tip can be specified to reduce any mechanical stress introduced by the marking process.
Mark engines, airframes, landing gear, data plates and more

In Summary…

Familiarization with these standards, their requirements, and potential marking methods are your keys to producing acceptable components. DMS has been supplying systems that meet the requirements of your most demanding aerospace applications for over 30 years.

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